Cable Genius

An introduction to Harmonised Cables

Talking in code is only ever effective when the person with whom you are communicating knows how to read it. In the field of cable, this means using a common coding system that clearly indicates – wherever you are in Europe – to what specification and standard a cable has been manufactured. Sounds simple, but before the 1980s – when cable testing and manufacturing equipment was developed in relative isolation across the world – it was anything but.

Thanks to the harmonised approach of CENELEC (the European Committee for Electrotechnical Standardisation), however, a single system of code designation for power cables enables companies to make informed decisions about their cable purchases. The system, published in harmonisation document HD 361 and DIN VDE 0292, has helped cut compliance costs and guarantee safety and consistent quality for companies fulfilling contracts across the continent. In much the same way as the standardised colour coding system introduced back in 2004, these harmonised codes have worked to eliminate trade barriers and drive the single European market. Buying the right cable for the right European contract has never been easier – one specification, one code.

Cracking the cable code
The code used to identify specific cables in the harmonised system can be broken down into three parts. The first part indicates whether or not the cable in question fully complies with the common rules laid down by CENELEC and the nominal voltage. The second part looks in more detail at the cable design – insulating and sheathing materials, design features and type of conductor. And the third and final part identifies the number of cores and the nominal cross section(s) of conductors. Here are a few examples of the code in practice:

H07RN-F – Voltage Rating: 450/750V; Insulation: EPR (Ethylene Propylene Rubber); Sheath: PCP (Polychloroprene); Conductor form: flexible (CLASS 5) conductor

H07BN4-F – Voltage Rating: 450/750V; Insulation: Ethylene-propylene rubber; Sheath: HOFR CSP (Heat & Oil Resistant & Flame Retardant Chlorosulphonated Polyethylene); Conductor form: flexible (CLASS 5) conductor

H01N2-D – Voltage Rating: 100V; Insulation: Special polychloroprene compound, HOFR Conductor form: flexible conductor for use in arc welding cables

H05Z-K – Voltage Rating: 300/500V; Insulation: Polyolefin-based cross-linked compound LSZH (Low Smoke Zero Halogen); Conductor form: flexible conductor for fixed installations

H07V-R – Voltage Rating: 450/750; Insulation: PVC Conductor form: rigid, round conductor, stranded

Part 1 of the Designation

Symbol Relationship of Cable to Standards
H Cable conforming with harmonised standards
A Recognised National Type of cable listed in the relevant Supplement to harmonised standards
Symbol Value, Uo/U
01 =100/100V; (<300/300V)
03 300/300V
05 300/500V
07 450/750V

Part 2 of the Designation

Symbol Material
B Ethylene-propylene rubber
G Ethylene-vinyl-acetate
J Glass-fibre braid
M Mineral
N Polychloroprene (or equivalent material)
N2 Special polychloroprene compound for covering of welding cables according to HD 22.6
N4 Chlorosulfonated polyethylene or chlorinated polyethylene
N8 Special water resistant polychloroprene compound
Q Polyurethane
Q4 Polyamide
R Ordinary ethylene propylene rubber or equivalent synthetic elastomer for a continuous operating temperature of 60ºC
S Silicone rubber
T Textile braid, impregnated or not, on assembled cores
T6 Textile braid, impregnated or not, on individual cores of a multi-core cable
V Ordinary PVC
V2 PVC compound for a continuous operating temperature of 90ºC
V3 PVC compound for cables installed at low temperature
V4 Cross-linked PVC
V5 Special oil resistant PVC compound
Z Polyolefin-based cross-linked compound having low level of emission of corrosive gases and which is suitable for use in cables which, when burned, have low emission of smoke
Z1 Polyolefin-based thermoplastic compound having low level of emission of corrosive gases and which is suitable for use in cables which, when burned, have low emission of smoke
Symbol Sheath, concentric conductors and screens
C Concentric copper conductor
C4 Copper screen as braid over the assembled cores
Symbol Sheath, concentric conductors and screens
D Strain-bearing element consisting of one or more textile components, placed at the centre of a round cable or tributed inside a flat cable
D5 Central heart (non strain-bearing for lift cables only)
D9 Strain-bearing element consisting of one or more metallic components, placed at the centre of a round cable or distributed inside a flat cable
Symbol Special construction
No Symbol Circular construction of cable
H Flat construction of “divisible” cables and cores, either sheathed or non-sheathed
H2 Flat construction of “non-divisible” cables and cores
H6 Flat cable having three or more cores, according to DH 359 or EN 50214
H7 Cable having a double layer insulation applied by extrusion
H8 Extensible lead
Symbol Conductor material
No Symbol Copper
-A Aluminium
Symbol Conductor form
-D Flexible conductor for use in arc welding cables to HD 22Part 6 (flexibilty different from Class 5 of HD 383)
-E Highly flexible conductor for use in arc welding cables to HD22 Part 6 (flexibility different from Class 6 of HD 383)
-F Flexible conductor of a flexible cable or cord (flexibility according to Class 5 of HD 383)
-H Highly flexible conductor of a flexible cable or cord (flexibility according to Class 6 of HD 383)
-K Flexible conductor of a cable for fixed installations (unless otherwise specified, flexibility according to Class 5 of HD 383)
-R Rigid, round conductor, stranded
-U Rigid round conductor, solid
-Y Tinsel conductor

Part 3 of the Designation

Symbol Number and size of conductors
(number) Number, n of cores
X Times, where a green/yellow core is not included
G Times, when a green/yellow core is included
(number) Nominal cross-section, s, of conductor in mm²
Y For a tinsel conductor where the cross-section is not specified

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Featured Products

H01N2-D Welding Cable to BS638H01N2-D Welding Cable to BS638 Toggle

Eland Product Group: A2G

Application: For the transmission of high currents from the electric welding machine to the welding tool. Suitable for flexible use under rough conditions, on assembly lines and conveyor systems, in machine tool and motor car manufacturing, ship building, for manually and automatically operated line and spot welding machines.

Standards: BS638 Part 4, VDE0282-6, CENELEC HD22.6

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H07RN-F Cable to BS7919H07RN-F Cable to BS7919 Toggle

Eland Product Group: A6G and A5G

Application: These cables are designed to provide high flexibility and have the capacity to withstand weather, oils/greases, mechanical and thermal stresses. Applications include handling equipment, mobile power supplies, worksites, stage and audio visual equipment, port areas and dams. Also for use in drainage and water treatment, cold environments and severe industrial environments.

Read more about H07RN-F Cables and their applications.

Standards: BS7919, CENELEC HD22.4 S4

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H07BN4-F Cable (6381TQ) to BS7919H07BN4-F Cable (6381TQ) to BS7919 Toggle

Eland Product Group: A6Q

Application: For connecting equipment such as pumps, generators and lighting to the mains supply and generally for use in arduous industrial environments where good flexibility and resistance to mechanical abrasion is essential.

Read more about H07BN4-F Cables and their applications.

Standards:
BS7919 (Superseded BS6007 in 2003)
CEI 20-19/13
20-35 (EN60332-1) / 20-22III (EN50266) / 20-37 (EN50267)
CENELEC HD22.13.S1/A1

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6491X Cable H07V-R/H07V-U to BS60046491X Cable H07V-R/H07V-U to BS6004 Toggle

Eland Product Group: A2X

Application: 6491X Cable H07V-R/H07V-U to BS6004 is suitable for power and lighting circuits and building wiring. The cable is intended for use in semi-flush exposed conduits and embedded conduits as well as in closed installation ducts, and is ideal for the internal wiring of appliances and apparatus.

Standards: BS6004, BASEC approved*

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2491B / 6701B Flexible Cable H05Z-K/H07Z-K to BS72112491B / 6701B Flexible Cable H05Z-K/H07Z-K to BS7211 Toggle

Eland Product Group: A2Z

Application: In pipes or ducts and internal wiring of appliances with maximum operating temperatures of 90°C, and generally in areas (such as public and government buildings) where smoke and toxic fumes may cause a threat to life and equipment. The cables produce no corrosive gasses when burnt which is particularly important where electronic equipment is installed.

Standards: BS7211, CENELEC HD22.9, IEC 60332-3-24

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